If you're working for a large, established company, your engineering  change process may have been set in stone for as long as you can  remember.

But if you're working for a smaller company, maybe the way changes  are managed depends on who's involved, the size of the change at hand,  or the level of crisis-mode you're in. (So in other words, there is no  set process for managing change, or there is a process that's not always  followed.)


Generally, a change is made up of the following steps:


  1. Finding an issue
  2. Reporting an issue
  3. Proposing a solution
  4. Discussing a solution
  5. Agreeing on a solution
  6. Implementing a solution
  7. Reporting that the solution was implemented


If one ore more of these steps are not happening when it's time to  make changes to your product, there is a good chance you are  experiencing a higher volume of scrap, cost overages and internal  conflict than necessary.


If you don't have a process for managing changes (and a process that  everyone follows) here are some reasons why you should push for one in  2012.

You may be able to get away with an informal or non-existent process  for managing change when you’re first starting out, but as you scale,  part quantities become more significant. With more money on the line,  leaving things open to error or chance just isn’t worth the risk.

Additionally, conflicts between team members are more likely to occur  if key people are left out of the loop, or if there is no process to  turn to when things get hectic.


If you're looking to improve the way you manage change in 2012, keep  in mind that an ideal system balances flexibility, speed and control.  You want the right people to always be advised about changes, so there  are no surprises later on when you’re buying parts in volume, but you  also need to be able to make changes before issues get out of hand, so  you want a process that can happen fast.


If you're interested in learning more about this topic, and some considerations that should go into your engineering change management process, here are some additional tips for creating a better change management process.